• bakelite injection molding machine DK-400

Bakelite Injection Molding Machine DK-400

· * Vertical type four column clamping, horizontal injection, convenient to put and take out the items.
· * Strong mechanical structure, high pressure, high speed, fit for large inserts plastic product molding.
· * Humanization design of the height of the work plate and slide table, rotary table, let the mold install and unload more conveniently, increase production efficiency effectively.

Product Description

Bakelite Injection Molding Machine Manufacturer

As a leading bakelite injection molding machine manufacturer, Hangzhou DENICE Machinery Co., Ltd. offers a wide range of automatic bakelite moulding machines that are designed to meet the needs of various industries. Our bakelite injection molding machines are known for their high precision, reliability, and efficiency, making them the preferred choice for manufacturers who demand the best.

 

Bakelite Injection Molding Machine

The Bakelite Injection Molding Machine is a specialized piece of equipment designed for producing parts made from Bakelite, a type of phenolic resin. This machine features a heated barrel where the Bakelite material is melted and injected into a mold under high pressure. The mold is then cooled, solidifying the Bakelite and giving it the shape of the mold.

 

This machine is known for its high precision and ability to produce complex shapes, making it suitable for a wide range of applications. It is particularly useful in the electrical industry for producing switchgear, control panels, and transformer parts. It is also used in the automotive industry for producing parts such as mirrors, door handles, and dashboards.

 

The Bakelite Injection Molding Machine has a user-friendly control panel, which allows for easy operation and precise control of the injection process. The machine is also equipped with safety features such as emergency stop buttons and interlocks to ensure the safety of the operator.

 

The machine is available in different models, with varying clamping force and shot weight, to cater to different production needs. With its high precision, efficient operation, and durable construction, the Bakelite Injection Molding Machine is a reliable and cost-effective solution for producing Bakelite parts. Our products are efficient, cost effective and deliver more benefits. Welcome to choose us!

 

Bakelite Injection Molding Machine Specification

1-1

Specification
Model           Unit DK-900
( Injection Unit ) Screw diameter mm Ф36 Ф40 Ф45
  Maximum injection  pressure Kg/cm2 2177 1763 1393
  Theoretical shot volume cm3 163 201 254
  Maximum shot weight g/Oz 145(5.1) 179(6.3) 227(8.0)
  Injection rate cm3/sec 84 103 131
(Clamping   Unit) Clamping force ton 90
  tie bar distance mm 410× 530
  Minimum mold thickness mm 250(Can be customized according to customer requirements)
  Opening stroke mm 300
  Open daylight mm 550(As required)
  Nozzle Center Height mm 125±20
  Nozzle Center Distance mm 125
  Ejector force T 4.0
  Ejector stroke mm 75
(Others) Pump motor power Kw 15
  Hydraulic system pressure Kg/cm2 140
  Barrel heating power Kw 6.5
  Total wattage Kw 21.5
  Oiltank capacity L 380
  Machine weight  (approx.)     T 4.6
  Machine dimensions(approx.) m 2.9×1.4× 2.7

1-2

Specification
Model           Unit DK-1200
( Injection Unit ) Screw diameter mm Ф46 Ф52
  Maximum injection  pressure Kg/cm2 2193 1716
  Theoretical shot volume cm3 365 467
  Maximum shot weight g/Oz 325(11.4) 415(14.6)
  Injection rate cm3/sec 123 157
(Clamping   Unit) Clamping force ton 120
  tie bar distance mm 450× 570
  Minimum mold thickness mm 250(Can be customized according to customer requirements)
  Opening stroke mm 300
  Open daylight mm 550(As required)
  Nozzle Center Height mm 160±20
  Nozzle Center Distance mm 125
  Ejector force T 4.6
  Ejector stroke mm 100
(Others) Pump motor power Kw 15
  Hydraulic system pressure Kg/cm2 140
  Barrel heating power Kw 10.4
  Total wattage Kw 25.4
  Oiltank capacity L 480
  Machine weight  (approx.)     T 7.1
  Machine dimensions(approx.) m 3.6×1.5× 2.9

 

Bakelite Injection Molding Machine Advantages

Our bakelite injection molding machines are specially designed to produce high-quality bakelite products with excellent surface finish, dimensional stability, and heat resistance. With clamping forces ranging from 15 tons to 650 tons and injection volumes from 35 grams to 8000 grams, our machines can handle a wide range of bakelite molding applications.

Our BMC (Bulk Molding Compound) bakelite injection molding machines are specifically designed for producing complex, high-quality parts with excellent dimensional stability and heat resistance. These machines use a special thermosetting plastic material that is mixed with other additives and then injected into a mold. The resulting parts have high mechanical strength, excellent electrical insulation properties, and are highly resistant to chemicals, heat, and weathering.

Our APC (Automatic Production Control) series full automatic belt molding machines are equipped with advanced automation technology that ensures consistent and precise molding of bakelite parts. These machines are highly efficient and can produce large volumes of high-quality parts in a short amount of time.

Our bi-color (multicolor) bakelite injection molding machines are designed to produce parts with different colors and materials in a single molding cycle, thus reducing the need for multiple molding cycles and improving overall productivity.

 

Bakelite Injection Molding Machine Features

1. DK Series

2. Vertical type four column clamping, horizontal injection, convenient to put and take out the items.

3. Strong mechanical structure, high pressure, high speed, fit for large inserts plastic product molding.

4. Humanization design of the height of the work plate and slide table, rotary table, let the mold install and unload more conveniently, increase production efficiency effectively.

 

Bakelite Injection Molding Machine  Application

The Bakelite Injection Molding Machine is suitable for a wide range of applications, including:

1. Electrical Industry: The machine is used to produce electrical components such as switchgear, control panels, and transformer parts. Bakelite has good insulation properties which makes it suitable for electrical applications.

2. Automotive Industry: The machine is used to produce parts for cars, trucks, and other vehicles such as mirrors, door handles, and dashboards. Bakelite has high mechanical strength and heat resistance, making it suitable for automotive parts.

3. Household Industry: The machine is used to produce a wide range of household items such as kitchenware, bathroom fixtures, and furniture. Bakelite has a smooth surface finish which makes it ideal for household items.

4. Medical Industry: The machine is used to produce medical equipment such as surgical instruments and dental implants. Bakelite's heat resistance and high mechanical strength make it suitable for use in medical equipment.

5. Industrial Industry: The machine is used to produce parts for industrial machinery such as gears, bearings, and pump parts. Bakelite's heat resistance and high mechanical strength make it suitable for use in industrial machinery.

6. Telecommunication Industry: The machine is used to produce parts for telecommunication equipment such as telephone handsets, routers and other telecom components. Bakelite's heat resistance and good insulation properties make it suitable for use in telecom equipment.

With its high precision, efficient operation, and durable construction, the Bakelite Injection Molding Machine is a reliable and cost-effective solution for producing Bakelite parts for a wide range of industries.

 

What is the Difference Between Bakelite Injection Molding from Other Plastic's Injection Molding?

Bakelite injection molding differs from other plastic injection molding processes in several ways:

1. Material: Bakelite is a thermosetting plastic, while most other plastics used in injection molding are thermoplastics. This means that Bakelite cannot be melted and re-molded like thermoplastics. Once Bakelite is cured and hardened, it cannot be reshaped.

2. Process: The injection molding process for Bakelite involves heating the material to a liquid state, injecting it into a mold, and then curing it under pressure and heat. The curing process transforms the liquid Bakelite into a solid, hardened material. In contrast, thermoplastic injection molding involves melting the plastic, injecting it into a mold, and allowing it to cool and solidify.

3. Mold design: Bakelite injection molding requires a different mold design than thermoplastic injection molding. The mold must be able to withstand high pressures and temperatures during the curing process. It also needs to be able to release the hardened Bakelite from the mold without causing any damage or distortion.

4. Application: Bakelite is a highly durable and heat-resistant material, making it suitable for use in electrical and mechanical applications, as well as in the production of consumer goods. Its unique properties make it a popular choice for products that require high levels of strength and durability.

Overall, the main difference between Bakelite injection molding and other plastic injection molding processes is the nature of the material itself, which requires a specialized process and mold design to produce high-quality, durable products.

 

We Are your Most Trusted Bakelite Injection Molding Machine Supplier!​​​​​​​

As a professional golf ball making machine supplier, Hangzhou DENICE is the one of professional vertical injection moulding machine manufacturers in China. We mainly provide Vertical Injection Molding Machine to our customers. We hope to conduct more comprehensive business with customers from different countries in the future. We can help you succeed with competitive pricing and high-quality products. 

In summary, our bakelite injection molding machines are highly advanced, reliable, and efficient. Whether you need a machine for producing complex, high-quality parts or a machine for high-volume production, we have the right solution for your needs. Contact us today to learn more about our bakelite injection molding machines and how they can benefit your business.

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