+86 137 5827 6070
+86 137 5827 6070
Product Description
Are you in search of a top-of-the-line thermoset injection molding machine that can take your manufacturing process to new heights? Look no further than the Denice thermoset injection moulding machine. This cutting-edge machine is designed to provide exceptional performance, precision, and efficiency, allowing you to produce high-quality thermoset products with ease. We are leading Vertical Injection Molding Machine supplier in China with a professional team, which dedicates to the high quality thermoset injection molding machine. Please contact us for product catalog and quotation!
The Denice Thermoset Injection Molding Machine is a state-of-the-art device that revolutionizes the production of thermoset plastic products. It combines cutting-edge technology with superior engineering to deliver exceptional results. With precise control and efficient operation, this machine ensures consistent quality and high productivity.
· DK Series
· * Vertical type four column clamping, horizontal injection, convenient to put and take out the items.
· * Strong mechanical structure, high pressure, high speed, fit for large inserts plastic product molding.
· * Optional: Single slide table series injection machine, increase production efficiency and safety of the operators.
· * Humanization design of the height of the work plate and slide table, rotary table, let the mold install and unload more conveniently, increase production efficiency effectively.
| Specification | |||||
| Model | Unit | DK-1600S | |||
| ( Injection Unit ) | Screw diameter | mm | Ф45 | Ф50 | Ф55 |
| Maximum injection pressure | Kg/cm2 | 2291 | 1856 | 1534 | |
| Theoretical shot volume | cm3 | 381 | 471 | 570 | |
| Maximum shot weight | g/Oz | 340（11.9） | 420（14.8） | 509（17.9） | |
| Injection rate | cm3/sec | 127 | 157 | 190 | |
| ( Clamping Unit ) | Clamping force | ton | 160 | ||
| Sliding Table size | mm | 440 × 700 | |||
| Sliding Table Stroke | mm | 700 | |||
| tie bar distance | mm | 460× 600 | |||
| Minimum mold thickness | mm | 250（Can be customized according to customer requirements） | |||
| Opening stroke | mm | 350 | |||
| Open daylight | mm | 600（As required） | |||
| Nozzle Center Height | mm | 175±20 | |||
| Nozzle Center Distance | mm | 125 | |||
| Ejector force | T | 4.0（Can be customized according to customer requirements） | |||
| Ejector stroke | mm | 75 | |||
| ( Others ) | Pump motor power | Kw | 18.5 | ||
| Hydraulic system pressure | Kg/cm2 | 140 | |||
| Barrel heating power | Kw | 10.7 | |||
| Total wattage | Kw | 29.2 | |||
| Oiltank capacity | L | 500 | |||
| Machine weight (approx.) | T | 8.5 | |||
| Machine dimensions(approx.) | m | 4.1×1.5× 3.0 | |||
| Specification | |||||
| Model | Unit | DK-2100S | |||
| ( Injection Unit ) | Screw diameter | mm | Ф50 | Ф55 | Ф60 |
| Maximum injection pressure | Kg/cm2 | 2288 | 1891 | 1589 | |
| Theoretical shot volume | cm3 | 491 | 594 | 707 | |
| Maximum shot weight | g/Oz | 490（16） | 593（19.4） | 706（23） | |
| Injection rate | cm3/sec | 127 | 154 | 183 | |
| ( Clamping Unit ) | Clamping force | ton | 210 | ||
| Sliding Table size | mm | 540× 800 | |||
| Sliding Table Stroke | mm | 750 | |||
| tie bar distance | mm | 560× 700 | |||
| Minimum mold thickness | mm | 300（Can be customized according to customer requirements） | |||
| Opening stroke | mm | 400 | |||
| Open daylight | mm | 700（As required） | |||
| Nozzle Center Height | mm | 175±20 | |||
| Nozzle Center Distance | mm | 150 | |||
| Ejector force | T | 6.2（Can be customized according to customer requirements） | |||
| Ejector stroke | mm | 120 | |||
| ( Others ) | Pump motor power | Kw | 22 | ||
| Hydraulic system pressure | Kg/cm2 | 140 | |||
| Barrel heating power | Kw | 12 | |||
| Total wattage | Kw | 34 | |||
| Oiltank capacity | L | 550 | |||
| Machine weight (approx.) | T | 14.9 | |||
| Machine dimensions(approx.) | m | 4.3×1.6× 3.3 | |||
| Specification | |||||
| Model | Unit | DK-2500S | |||
| ( Injection Unit ) | Screw diameter | mm | Ф50 | Ф55 | Ф60 |
| Maximum injection pressure | Kg/cm2 | 2288 | 1891 | 1589 | |
| Theoretical shot volume | cm3 | 491 | 594 | 707 | |
| Maximum shot weight | g/Oz | 490（16） | 593（19.4） | 706（23） | |
| Injection rate | cm3/sec | 127 | 154 | 183 | |
| ( Clamping Unit ) | Clamping force | ton | 250 | ||
| Sliding Table size | mm | 580×850 | |||
| Sliding Table Stroke | mm | 800 | |||
| tie bar distance | mm | 600× 735 | |||
| Minimum mold thickness | mm | 300（Can be customized according to customer requirements） | |||
| Opening stroke | mm | 450 | |||
| Open daylight | mm | 750（As required） | |||
| Nozzle Center Height | mm | 175±20 | |||
| Nozzle Center Distance | mm | 150 | |||
| Ejector force | T | 6.2（Can be customized according to customer requirements） | |||
| Ejector stroke | mm | 120 | |||
| ( Others ) | Pump motor power | Kw | 30 | ||
| Hydraulic system pressure | Kg/cm2 | 140 | |||
| Barrel heating power | Kw | 12 | |||
| Total wattage | Kw | 42 | |||
| Oiltank capacity | L | 600 | |||
| Machine weight (approx.) | T | 21 | |||
| Machine dimensions(approx.) | m | 5.1×1.6× 3.7 | |||
| Specification | |||||
| Model | Unit | DK-3000S | |||
| ( Injection Unit ) | Screw diameter | mm | Ф55 | Ф60 | Ф65 |
| Maximum injection pressure | Kg/cm2 | 2036 | 1711 | 1458 | |
| Theoretical shot volume | cm3 | 618 | 735 | 863 | |
| Maximum shot weight | g/Oz | 571（20.1） | 679（24） | 797（28.1） | |
| Injection rate | cm3/sec | 207 | 246 | 289 | |
| ( Clamping Unit ) | Clamping force | ton | 300 | ||
| Sliding Table size | mm | 600× 950 | |||
| Sliding Table Stroke | mm | 900 | |||
| tie bar distance | mm | 620× 780 | |||
| Minimum mold thickness | mm | 300（Can be customized according to customer requirements） | |||
| Opening stroke | mm | 450 | |||
| Open daylight | mm | 750(As required） | |||
| Nozzle Center Height | mm | 175±20 | |||
| Nozzle Center Distance | mm | 150 | |||
| Ejector force | T | 6.2（Can be customized according to customer requirements） | |||
| Ejector stroke | mm | 120 | |||
| ( Others ) | Pump motor power | Kw | 30 | ||
| Hydraulic system pressure | Kg/cm2 | 140 | |||
| Barrel heating power | Kw | 17.5 | |||
| Total wattage | Kw | 47.5 | |||
| Oiltank capacity | L | 700 | |||
| Machine weight (approx.) | T | 21.6 | |||
| Machine dimensions(approx.) | m | 5.0×1.7× 3.7 | |||
| Specification | |||||
| Model | Unit | DK-3500S | |||
| ( Injection Unit ) | Screw diameter | mm | Ф60 | Ф65 | Ф70 |
| Maximum injection pressure | Kg/cm2 | 1866 | 1590 | 1370 | |
| Theoretical shot volume | cm3 | 791 | 928 | 1077 | |
| Maximum shot weight | g/Oz | 705（24.8） | 829（29.2） | 961（33.8） | |
| Injection rate | cm3/sec | 158 | 186 | 215 | |
| ( Clamping Unit ) | Clamping force | ton | 350 | ||
| Sliding Table size | mm | 620× 1050 | |||
| Sliding Table Stroke | mm | 1050 | |||
| tie bar distance | mm | 650×830 | |||
| Minimum mold thickness | mm | 300（Can be customized according to customer requirements） | |||
| Opening stroke | mm | 450 | |||
| Open daylight | mm | 750（As required） | |||
| Nozzle Center Height | mm | 200±20 | |||
| Nozzle Center Distance | mm | 150 | |||
| Ejector force | T | 6.2（Can be customized according to customer requirements） | |||
| Ejector stroke | mm | 120 | |||
| ( Others ) | Pump motor power | Kw | 37 | ||
| Hydraulic system pressure | Kg/cm2 | 140 | |||
| Barrel heating power | Kw | 19.8 | |||
| Total wattage | Kw | 56.8 | |||
| Oiltank capacity | L | 800 | |||
| Machine weight (approx.) | T | 25 | |||
| Machine dimensions(approx.) | m | 5.7×1.8× 3.8 | |||
| Specification | |||||
| Model | Unit | DK-4500S | |||
| ( Injection Unit ) | Screw diameter | mm | Ф65 | Ф70 | Ф75 |
| Maximum injection pressure | Kg/cm2 | 1968 | 1697 | 1478 | |
| Theoretical shot volume | cm3 | 1062 | 1232 | 1414 | |
| Maximum shot weight | g/Oz | 948（33.4） | 1099（38.8） | 1262（44.5） | |
| Injection rate | cm3/sec | 289 | 335 | 385 | |
| ( Clamping Unit ) | Clamping force | ton | 450 | ||
| Sliding Table size | mm | 650×1050 | |||
| Sliding Table Stroke | mm | 1050 | |||
| tie bar distance | mm | 680×900 | |||
| Minimum mold thickness | mm | 350（Can be customized according to customer requirements） | |||
| Opening stroke | mm | 600 | |||
| Open daylight | mm | 950（As required） | |||
| Nozzle Center Height | mm | 200±20 | |||
| Nozzle Center Distance | mm | 200 | |||
| Ejector force | T | 7（Can be customized according to customer requirements） | |||
| Ejector stroke | mm | 150 | |||
| ( Others ) | Pump motor power | Kw | 41 | ||
| Hydraulic system pressure | Kg/cm2 | 140 | |||
| Barrel heating power | Kw | 19.8 | |||
| Total wattage | Kw | 60.8 | |||
| Oiltank capacity | L | 900 | |||
| Machine weight (approx.) | T | 34 | |||
| Machine dimensions(approx.) | m | 6.1×1.8× 4.2 | |||
| Specification | |||||
| Model | Unit | DK-5500S | |||
| ( Injection Unit ) | Screw diameter | mm | Ф70 | Ф75 | Ф80 |
| Maximum injection pressure | Kg/cm2 | 2057 | 1792 | 1575 | |
| Theoretical shot volume | cm3 | 1847 | 2121 | 2413 | |
| Maximum shot weight | g/Oz | 1648（58） | 1893（66.8） | 2153（76） | |
| njection rate | cm3/sec | 323 | 371 | 422 | |
| ( Clamping Unit ) | Clamping force | ton | 550 | ||
| Sliding Table size | mm | 720×1200 | |||
| Sliding Table Stroke | mm | 1200 | |||
| tie bar distance | mm | 750×1000 | |||
| Minimum mold thickness | mm | 450（Can be customized according to customer requirements） | |||
| Opening stroke | mm | 600 | |||
| Open daylight | mm | 950（As required） | |||
| Nozzle Center Height | mm | 200±20 | |||
| Nozzle Center Distance | mm | 200 | |||
| Ejector force | T | 7（Can be customized according to customer requirements） | |||
| Ejector stroke | mm | 150 | |||
| ( Others ) | Pump motor power | Kw | 48 | ||
| Hydraulic system pressure | Kg/cm2 | 140 | |||
| Barrel heating power | Kw | 22 | |||
| Total wattage | Kw | 70 | |||
| Oiltank capacity | L | 1000 | |||
| Machine weight (approx.) | T | 34 | |||
| Machine dimensions(approx.) | m | 6.6×2.0× 4.5 | |||
The Denice Thermoset Injection Molding Machine boasts an impressive array of features that set it apart from traditional injection molding machines:
1. High Precision: The machine offers precise control over temperature, pressure, and injection speed, resulting in accurate and consistent molding.
2. Advanced Control System: Equipped with a user-friendly interface, the control system allows for easy programming and monitoring of the molding process.
3. Energy Efficiency: The machine is designed with energy-saving features, reducing power consumption and operating costs.
4. Robust Construction: With a sturdy frame and durable components, the machine ensures long-lasting performance and reliability.
5. Versatility: It accommodates a wide range of thermoset materials, enabling the production of diverse products.
6. Safety Features: The machine is equipped with safety measures such as emergency stop buttons and interlocking mechanisms, ensuring operator protection.
Utilizing the Denice Thermoset Injection Molding Machine offers several advantages for manufacturers:
1. Enhanced Product Quality: The machine's precise control and consistency result in high-quality products with minimal defects.
2. Improved Efficiency: With fast cycle times and efficient operations, the machine maximizes productivity and reduces production time.
3. Cost Savings: Energy-saving features and optimized processes lead to reduced energy consumption and lower production costs.
4. Streamlined Operations: The user-friendly interface and advanced control system simplify programming, setup, and monitoring of the machine.
5. Wide Range of Applications: The machine caters to various industries, including automotive, electronics, and consumer goods, enabling versatile production capabilities.
The Denice Thermoset Injection Molding Machine finds application in numerous industries and product categories, including:
1. Automotive components
2. Electrical and electronic enclosures
3. Medical devices and equipment
4. Consumer goods
5. Aerospace components
6. Industrial machinery parts
The machine's flexibility and precision make it suitable for manufacturing complex and intricate thermoset products across diverse sectors.
The Denice Thermoset Injection Molding Machine follows a systematic process to produce thermoset plastic products:
1. Clamping: The mold is securely closed and clamped in the machine.
2. Heating: The thermoset material is heated to a specific temperature until it becomes molten.
3. Injection: The molten material is injected into the mold under high pressure, taking the shape of the mold cavity.
4. Cooling: The injected material cools and solidifies inside the mold.
5. Ejection: The mold opens, and the finished product is ejected from the machine.
The Denice Thermoset Injection Molding Machine consists of several essential components:
1. Injection Unit: This unit includes the screw, barrel, and nozzle, responsible for melting and injecting the thermoset material.
2. Clamping Unit: Comprising the mold, mold clamping system, and hydraulic system, it securely holds the mold during the molding process.
3. Control System: The machine's brain, which monitors and controls various parameters such as temperature, pressure, and cycle times.
4. Hydraulic System: Provides the necessary force and pressure for the clamping and injection processes.
5. Electrical System: Controls the machine's electrical components, sensors, and actuators.
Each component plays a crucial role in ensuring smooth and efficient operation.
To set up and operate the Denice Thermoset Injection Molding Machine effectively, follow these steps:
1. Conduct a thorough inspection of the machine before use.
2. Install the mold securely in the clamping unit.
3. Ensure proper alignment and adjustment of the mold.
4. Program the machine's control system according to the desired parameters.
5. Start the machine and monitor the molding process closely.
6. Make necessary adjustments to temperature, pressure, and injection speed as required.
7. Regularly inspect and maintain the machine to ensure optimal performance.
While the Denice Thermoset Injection Molding Machine is highly reliable, certain issues may arise during operation. Here are some common problems and their possible solutions:
1. Material Flow Issues: Check for blockages or wear in the screw and barrel, and clean or replace if necessary.
2. Incomplete Filling: Ensure the mold is properly closed and the nozzle is not obstructed.
3. Burning or Degradation of Material: Adjust the temperature and injection speed to prevent overheating.
4. Excessive Flash: Inspect the mold for damage or misalignment, and correct if needed.
5. Injection Speed Variations: Verify the hydraulic system for any leaks or pressure inconsistencies.
6. Cycle Time Optimization: Analyze the process parameters and adjust settings for improved efficiency.
To ensure the longevity and optimal performance of the Denice Thermoset Injection Molding Machine, regular maintenance and care are essential. Follow these guidelines:
1. Clean and lubricate the machine as per the manufacturer's recommendations.
2. Regularly inspect and replace worn or damaged components.
3. Keep the machine's environment clean and free from contaminants.
4. Train operators on proper usage and safety procedures.
5. Schedule routine maintenance checks to identify and address potential issues proactively.
Are you searching for a reliable and high-performance solution to meet your thermoset injection moulding needs? Look no further than Hangzhou DENICE Machinery Co., Ltd. We are a leading manufacturer specializing in top-of-the-line vertical injection moulding machines, and we are thrilled to introduce our exceptional range of thermoset injection moulding machines.
At DENICE Machinery, we understand the unique challenges and requirements of working with thermoset materials. That's why we have engineered our thermoset injection moulding machines to deliver unmatched precision, efficiency, and quality. With a clamping force ranging from 15 tons to 650 tons and an injection volume capability of 35 grams to 8000 grams, our machines offer the versatility to handle a wide range of project sizes and complexities.
Our standard series machines serve as a reliable foundation, providing exceptional performance and consistency. Additionally, we offer specialized solutions to cater to various industry-specific needs. Whether you require single slide plate series, double slide plate series, or rotary table series injection moulding machines, we have you covered. We take pride in customizing our machines to meet the unique demands of your industry, ensuring enhanced work efficiency and optimal results.
Partner with DENICE Machinery today and unlock the true potential of thermoset injection moulding. Our state-of-the art machines, industry expertise, and unwavering commitment to excellence will empower your business to achieve new heights of success. Contact us now to discuss your specific requirements and explore how our thermoset injection moulding machines can revolutionize your manufacturing processes.
Q: Can the Denice Thermoset Injection Molding Machine handle high-volume production? A: Absolutely! The Denice Thermoset Injection Molding Machine is designed for high-volume production, ensuring fast cycle times and efficient operation.
Q: Is training provided for operating the machine? A: Yes, Denice provides comprehensive training and support for operators to ensure they can effectively and safely operate the machine.
Q: Can the machine accommodate different types of thermoset materials? A: Yes, the Denice Thermoset Injection Molding Machine is compatible with a wide range of thermoset materials, offering versatility in product manufacturing.
Q: What safety features does the machine have? A: The machine is equipped with emergency stop buttons, interlocking mechanisms, and other safety measures to protect operators during operation.
Q: How can I optimize the molding process for better efficiency? A: By monitoring and adjusting parameters such as temperature, pressure, and injection speed, you can optimize the molding process for improved efficiency.
Q: Is technical support available for troubleshooting issues? A: Yes, Denice provides technical support to assist with troubleshooting and resolving any issues that may arise during operation.
